Simulation and analysis

Design-by-analysis

Code-compliant FEA of pressure equipment to ASME VIII Div 2 Part 5 where the rules do not reach.

Describe your project

What it covers

Design-by-analysis uses finite element analysis to qualify pressure equipment against the code where the standard design-by-rule formulas do not apply, for example complex geometry, nozzle clusters, unusual loads or cyclic service. It covers the protection against plastic collapse, local failure, buckling and fatigue that ASME VIII Division 2 Part 5 requires, with the correct elastic or elastic-plastic methods, load cases and acceptance criteria. The deliverable is a code-compliant analysis report that supports certification.

When you need it

You need design-by-analysis when a vessel or component cannot be qualified by the design-by-rule equations, when geometry is complex, when thermal or cyclic loads matter, or when you want to optimise thickness that the rules would force you to over-build. It is the analytical route to code compliance.

Standards, codes and tools

ASME VIII Div 2 Part 5AS 1210 Supplement 1EN 13445-3 Annex CASME VIII Div 3

Commonly used tools: Ansys, Abaqus, Simcenter.

What to look for

Look for an engineer who runs design-by-analysis to the code, not just a stress plot. Ask which protection-against-failure checks they cover and whether they use elastic or elastic-plastic methods for your case. The report should map every result to a code acceptance criterion, because an analysis that is not code-compliant will not support registration.

Common questions

What is design-by-analysis?

It is the route in pressure vessel codes that uses finite element analysis, rather than standard formulas, to demonstrate the equipment is safe. ASME VIII Division 2 Part 5 sets out the required checks against plastic collapse, local failure, buckling and fatigue, and the acceptance criteria the analysis must meet.

Is a stress analysis the same as design-by-analysis?

No. A general stress analysis produces results, but design-by-analysis applies the specific code load cases, methods and acceptance criteria so the result actually demonstrates compliance. Only a code-compliant analysis supports certification.

Need design-by-analysis?

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Describe your project